Description
This industrial color sensor is designed for high-precision, long-range detection capabilities, utilizing advanced white LED technology to identify subtle color and brightness variations effectively. Color recognition sensor ensures stable performance across different materials, surface finishes, and environmental conditions, making it an ideal solution for demanding industrial applications.
Specification
| Model | ATO-FGS01-70NP | ATO-FGS01-500NP |
| Sensing Distance | 30~70mm | 50~500mm |
| Minimum Spot Diameter | Approx. 1.6×2.9mm at 50mm | Φ3.5mm at 100mm, Φ9mm at 250mm, Φ20mm at 500mm |
| Current Consumption | ≤50mA at 24VDC, ≤110mA at 12VDC | ≤50mA at 24V, ≤100mA at 12V |
| Response Time | 200µs, 1ms, 10ms, 100ms, 500ms | |
| Light Source | White LED | |
| Anti-Interference | Set different frequencies, max. 2 units | |
| Supply Voltage | 10-30VDC, Ripple (P-P) 10%, Class 2 or LPS | |
| Timer | OFF/ON Delay/OFF Delay/Monotonic | |
| Control Output | NPN/PNP open collector switchable, ≤30V, ≤100mA, residual voltage ≤2V, NO/NC switchable | |
| External Input | Tuning/Stop emission switchable | |
| Environmental Light | Incandescent lamp: ≤10000 lux, Sunlight: ≤20000 lux | |
| Shock Resistance | 1,000m/s², 6 times each X, Y, Z direction | |
| Vibration Resistance | 10-55Hz, double amplitude 1.5mm, 2 hours each X, Y, Z direction | |
| Protection Grade | IP65 | |
| Material | Housing: Zinc die-cast (chromium plated), Indicator cover: PPSU, Button: Stainless steel | |
| Weight | 128g |
Feature
- Long-Range White LED Detection: The industrial color detection sensor uses a high-intensity white LED to provide a consistent and visible light spot, enabling reliable detection over distances from 30–70mm or 50–500mm.
- Stable Performance Under Varied Conditions: Industrial colour sensor maintains accuracy despite workpiece tilt, distance changes, or minor color and brightness differences, ensuring consistent operation.
- Adjustable Spot Size: A rotary knob on the industrial colour sensor allows users to easily increase or decrease the diameter of the light spot, optimizing detection for different product characteristics.
- Multiple Detection Modes: Supports various sensing modes and includes calibration functions to accommodate color deviations between different workpieces.
- Clear Display & Indicators: Features a digital display for easy reading of detection values and large indicators for clear ON/OFF status confirmation.
- Robust Construction: Built with a durable zinc die-cast housing, offering high resistance to impact, vibration, and environmental factors, with a protection rating of IP67.
Dimension (Unit: mm)
Wiring Diagram
Application
- Presence/Absence of Handwritten Markings
Stable detection of handwritten markings, even with character residue or fluctuations, can be achieved by using the Master tuning function. - Assembly Verification of Components
Accurate detection of assembly status with minimal height differences can be performed based on color changes. - Detection of Conveyance Box Colors
Short-term stoppages caused by aging, contamination, or individual variations can be improved by using the Master tuning function. - Presence/Absence of Thin Sheets
Thin workpieces can be detected stably with minimal influence from displacement or other factors. - Identification of Glue Presence/Absence
The Industrial color recognition sensor can accurately identify the presence or absence of liquids, even with minimal changes in light intensity, by detecting color variations. - Distinguishing Metal Colors
Metals such as gold and silver with minimal differences in light intensity can be accurately distinguished.
5 Tips of Industrial Color Sensor
- Use the tuning function to adapt the color recognition sensor to different background colors or surface reflectivities.
- Adjust the spot size according to the target size and required detection precision.
- For multiple sensors operating nearby, set different frequencies to prevent mutual interference.
- Regularly check the color detection sensor lens for dust or contamination to maintain optimal performance.
- Ensure proper wiring and voltage supply to avoid output fluctuations or errors.
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